Des Moines Area Community College.

Lean Operations - Training and Consulting

Lean Operations WorkOne of the keys to the successful implementation of Lean Operations is training your managers and employees.  DBR has developed partnerships with various service providers to bring to Iowa the best in lean trainers and training.

Discover the direct benefits your business operation can achieve from the implementation of lean techniques.

DBR professionals will help your team identify target areas for improvement and design a program for implementing processes that:   

  • Reduce lead time
  • Reduce costs
  • Increase on-time shipments
  • Improve employee morale
  • Invigorate your shop floor staff
  • Increase customer satisfaction
  • Increase productivity
  • Grow sales volume
  • Improve product quality
  • Decrease inventory levels

How is it that many small- and medium-size companies are cutting waste and reporting phenomenal results that increase productivity and profits? Many say the reason is the implementation of lean operations/manufacturing processes. DBR's lean operations training is presented by professional instructors with factory and management experience. Our experts will also provide the follow-up consulting necessary to optimize your success in the implementation of lean operations. DBR offers training and consulting in the following components of Lean Operations:

  • Factory and Materials Flow
  • Set-Up Reduction
  • Cell Flow
  • Just-In-Time Inventory
  • Value Stream Mapping
  • Inventory Control and Reduction
  • Visual Factory
  • Total Quality Management
  • ISO-9001
  • MRP and MRPII
  • Project Management
  • Business Planning
  • Strategic Planning
  • Team Training

What are the benefits for my company?

  1. Learn to apply the lean thinking in your businesss to improve profitability.
  2. Reduce lead time and improve "on time shipments."
  3. Increase productivity and improve product quality.
  4. Learn from experienced instructors with real time factory and management experience
  5. Training costs may be paid from a 260F or 260E Grant if you qualify. 
  6. Follow-up and implementation work can be provided at reasonable additional cost to your company.

Who should attend or receive training?

  1. Anyone who needs to know more about Lean Operations and how to reduce costs.
  2. Those wanting to raise awareness of what can be done in today's tight economy.
  3. All employees that are involved in producing a product or service.

Lean Operations emphasize Value Added Manufacturing. 
Actual case studies demonstrate the benefits to those manufacturers who embrace lean manufacturing systems and concepts:

  • Productivity improvements of 10-30%
  • Up to 90% reduction in work-in-progress
  • 50% increase of space utilization
  • 85% improved quality
  • Up to 90% reduction in lead times

Waste is "anything other than the minimum amount of equipment, materials, parts, space and worker's time, which are absolutely essential to add value to the product."

- Soichiro Toyoda
President, Toyota

What Our Customers Are Saying...
"In preparation for ISO-9000 registration, we needed to begin to document our internal processes. DBR provided an ISO-9000 consultant to review our operations and design a process documentation system. Using the rapport he quickly established with my staff, as well as his ability to evaluate our systems, the consultantŐs recommendations created more cost-effective operations. We are proceeding with the ISO-9000 registration process. Thanks for all the help."

Fred Buie, Keystone Electrical Manufacturing Company   Des Moines

""The support we received from DMACC on our "Visual Factory" training and implementation program was highly successful. DBR staff was responsive to our specific needs, providing us with timely advice and information. I recommend other organizations look to DMACC for their consulting and training solutions. We will continue to utilize their services."

John Carr, Image Makers - Des Moines

For more information or questions on how our Business Resources can help your company,
click here to send us an email.